VisiMix - Mixing Simulation and Mixing Optimization Solutions for Chemical Processes Tel: +13477481250
  • Home
  • Products
    • All Visimix Products
    • VisiMix Chem
    • VisiMix Turbulent
    • VisiMix Laminar
    • VisiMix Different Impellers (DI)
    • VisiMix RSDE (Rotor-stator)
    • VisiMix Pipeline
    • VisiXcel
    • VisiMix Bubble columns
    • Scaling Up/ Down
    • VisiMix 3D Viewer
    • VisiMix Off-Center
    • Process Evaluation
  • Application Examples
    • Case Studies
    • Demo examples
  • Return On Investments (ROI)
    • Success Stories
  • Support
    • FAQ
    • Scientific Background
    • Articles
    • Contact Us
    • Newsletters
  • Company
    • About Us
    • VisiMix Team Leaders
    • Partial list of customers
    • Customers Testimonials
    • Licensing Option
  • Events
  • Free Download
  • VisiMix Certificate
PDF Preview
Download PDF

Optimizing Hydrogenation Scale-up with VisiMix: A Gas-Liquid Mixing Case study

November 9, 2025

Introduction
Hydrogenation is a vital process in fine chemical and pharmaceutical manufacturing, playing a key role in producing
high-value intermediates and active ingredients. The efficiency of this reaction depends on how effectively hydrogen
gas disperses and transfers into the liquid phase. When gas–liquid mixing is inadequate, it can lead to slower reactions,
incomplete conversion, and higher energy consumption—issues that become more pronounced during scale-up.
Achieving uniform hydrogen distribution and maximizing mass transfer are therefore essential for reliable
performance.
VisiMix provides a powerful solution by offering deep insight into reactor hydrodynamics—enabling engineers to
visualize and quantify mixing intensity, gas dispersion, mass transfer coefficient (kLa), Gas hold up, and the specific
mass transfer area within seconds. With these insights, teams can fine-tune reactor design and operating conditions
to achieve faster hydrogenation, improved yields, and smoother technology transfer from lab to plant scale.

PrevPrevious NewsletterSensitivity Analysis for Optimizing Liquid–Solid : Mixing Using VisiMix
Next NewsletterSolving a Batch Reactor Scale-Up Failure Using VisiMixNext
free_Download

VisiMix Itd.

Mixing Simulation software for Chemical and Process Engineers.

P.O. Box 45170 Jerusalem, Israel 9145101
Tel: +13477481250
Tel: +9725870123
Fax:+972-1532-5870206
Email: [email protected]

Application Examples
Case Studies
Demo Examples

Return of Investments
Success Stories

Support
FAQ
Scientific Background
Articles
Contact us

Company
About Us
Team
Our Customers
Events

Products
VisiMix Turbulent SV
Laminar
DI
RSDE
Pipeline
VisiXcel DB
  • Company
    ▼
    • VisiMix Team Leaders
    • Events
    • Partial list of customers
  • Newsletters
  • Contact Us